- Advanced Removal Techniques
- Cold knife vs. power tool use, Cut-out methods (wire, cord, blade systems), Damage prevention to vehicle body and trim.
- Preparation & Installation
- Pinchweld preparation and corrosion treatment, Primer and adhesive application, Setting and sealing techniques (manual vs. setting devices).
- Side & Back Glass Replacement
- Fixed vs. movable glass, Door panel removal and regulator considerations, Encapsulated glass handling.
- Repair and Replacement Quality Standards
- OEM procedures vs. short-cuts, Safe Drive Away Time (SDAT) and FMVSS requirements, Leak prevention, water testing, and final inspection.
- Customer Service & Documentation
- Work order documentation, Explaining repairs/replacements to customers, Warranty communication and issue resolution.
- Calibration Awareness
- Intro to ADAS (Advanced Driver Assistance Systems), How windshield replacement affects safety systems, When recalibration is required (static vs. dynamic).
- Efficiency & Workflow
- Job site setup (mobile vs. in-shop), Time management tips, Common mistakes and how to avoid them.
- Mastery of windshield removal tools (cold knife, power, wire/cord systems)
- Preparing pinchwelds and applying adhesives correctly
- Installing and sealing windshields with precision
- Replacing side windows, door glass, and back glass
- Preventing leaks and noise issues through proper inspection and testing
- Understanding ADAS impact and when recalibration is required
- Documenting jobs clearly for insurance and compliance purposes
- Improving efficiency in both mobile and in-shop environments
Outcome: Students will be able to complete full windshield, side, and back glass replacements using industry-standard tools and adhesives, prevent leaks and safety issues, and document jobs in compliance with OEM and insurance requirements.